I just bought a 128 GB SanDisk Ultra USB type-c drive. I would like to create a Windows 10 installation usb flash drive. Downloaded the 6gb .iso file on an old windows 7 laptop. I get an error message saying the file is too large!
The “file too large” error happens because your new SanDisk flash drive comes formatted in FAT32, which has a strict 4 GB single-file size limit. Even though your drive has 128 GB of total space, it cannot accept your 6 GB .iso file.
If you just want to move the 6 GB file to store it (and not build a bootable installer), you just need to change the drive’s format to NTFS or exFAT; they have no size limits for a single file. Do as follows:
1. On your Windows computer, right-click your SanDisk drive and click Format… Under File system, change it from FAT32 to NTFS or exFAT.
2. Click Start.
Once done, the 4 GB limit is gone, and you can copy the 6 GB file over without any errors.